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Intgrated manufacturing and production automation for the ceramic tile industry
Sujets :
Electronics, Microelectronics, Safety, Industrial Manufacture
Type de contrat :
Cost-sharing contracts
Participants :
Axiom Bildverarbeitungssysteme GmbH DEUTSCHLAND
Axiom Bildverarbeitungssysteme GmbH
23A,Gartenfelderstrasse 13599 DEUTSCHLAND
IMPERIAL COLLEGE OF SCIENCE, TECHNOLOGY AND MEDICINE UNITED KINGDOM
IMPERIAL COLLEGE OF SCIENCE, TECHNOLOGY AND MEDICINE
DEPARTMENT OF MECHANICAL ENGINEERING Exhibition Road SW7 2BX UNITED KINGDOM
UNIVERSIDAD POLITECNICA DE VALENCIA ESPAÑA
UNIVERSIDAD POLITECNICA DE VALENCIA
DEPARTMENT OF ENGINEERING OF SYSTEMS, COMPUTERS AND AUTOMATION Camino de Vera 46022 ESPAÑA
UNIVERSITA POLITECNICA DELLE MARCHE ITALIA
UNIVERSITA POLITECNICA DELLE MARCHE
DIPARTIMENTO DI MECCANICA Via Delle Brecce Bianche 60131 ITALIA
Gres de Nules SA ESPAÑA
Gres de Nules SA
KM44.3,Carretera Valencia-Barcelona 12520 ESPAÑA
Leonardo 1502 Ceramica Spl ITALIA
Leonardo 1502 Ceramica Spl
Via G. Di Vittorio 40020 ITALIA
In a climate of world overproduction in ceramic tiles, quality and price are the two key factors on which European tile manufacturers will compete. Automation and sensor based control techniques can deliver consistent quality and provide cost savings. The project aims to develop methods and tools to implement an integrated and fully automatic production plant, and specifically: 1. An integrated and intelligent information and control system able to monitor, on line,machines, processes and services (energy, water). Quality control procedures in the areas of preventative maintenance, processes, energy management and environmental impact. It is estimated that machine down time can be reduced by 80%, in process losses reduced by 25%, energy consumption reduced by 15%, and achieve a 90% recycling of waste material and process residual water. 2. Sensors to enable on line monitoring of critical processes. 3. A modular and multivariable control system performing real time knowledge based process control. The target is to reduce product scrap to 1.2% and 2nd and 3rd quality to less than 10% throughout the production cycles. The developments will be implemented in life size demonstration prototypes within a plant.
Source :
cordis
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cordis